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A comprehensive experimental investigation of plastic waste pyrolysis oil quality and its dependence on the plastic waste composition

Marvin Kusenberg (UGent) , Azd Zayoud (UGent) , Martijn Roosen (UGent) , Hang Dao Thi (UGent) , Mehrdad Seifali Abbasabadi (UGent) , Andreas Eschenbacher (UGent) , Uros Kresovic (UGent) , Steven De Meester (UGent) and Kevin Van Geem (UGent)
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Abstract
Pyrolysis of plastic packaging waste yields a liquid product that can be processed in steam crackers producing light olefins and hence closing the loop towards new virgin plastics. However, there is a lack of knowledge on how the plastic waste composition affects the pyrolysis oil quality regarding hydrocarbon composition and contaminant concentrations. The associated uncertainty is a key reason why thermochemical recycling of contaminated plastic waste is not yet industrially established. In this study, post-consumer plastic packaging waste fractions, namely mixed polyolefins (MPO), polyethylene (PE), and polypropylene (PP) were processed in a continuous pilot-scale pyrolysis unit and the pyrolysis oils subsequently characterized using advanced analytical techniques such as two-dimensional gas chromatography. Substantial amounts of branched olefins (-63 wt%) and diolefins (-20 wt%) were detected in the pyrolysis oil of PP-rich waste, while PE-rich waste produced high amounts of linear paraffins (-34 wt%) and olefins (-26 wt%). Furthermore, significant amounts of nitrogen, oxygen, chlorine, iron, sodium and silicon were detected in the pyrolysis oils exceeding feedstock specifications for industrial steam crackers by orders of magnitude. The results show that next to improved waste sorting and separation processes, pre-and post-treatment techniques are required to produce pyrolysis products suitable for chemical processing.
Keywords
Energy Engineering and Power Technology, Fuel Technology, General Chemical Engineering, Thermochemical recycling, Plastic waste, Pyrolysis, Contaminants, Two-dimensional gas chromatography, Steam cracking, GC X GC, CATALYTIC PYROLYSIS, THERMAL-CRACKING, PACKAGING WASTE, RELATIVE RATES, BOILING POINTS, STEAM CRACKING, COKE FORMATION, HYDROCARBONS, DEHYDROCHLORINATION

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MLA
Kusenberg, Marvin, et al. “A Comprehensive Experimental Investigation of Plastic Waste Pyrolysis Oil Quality and Its Dependence on the Plastic Waste Composition.” FUEL PROCESSING TECHNOLOGY, vol. 227, 2022, doi:10.1016/j.fuproc.2021.107090.
APA
Kusenberg, M., Zayoud, A., Roosen, M., Dao Thi, H., Seifali Abbasabadi, M., Eschenbacher, A., … Van Geem, K. (2022). A comprehensive experimental investigation of plastic waste pyrolysis oil quality and its dependence on the plastic waste composition. FUEL PROCESSING TECHNOLOGY, 227. https://doi.org/10.1016/j.fuproc.2021.107090
Chicago author-date
Kusenberg, Marvin, Azd Zayoud, Martijn Roosen, Hang Dao Thi, Mehrdad Seifali Abbasabadi, Andreas Eschenbacher, Uros Kresovic, Steven De Meester, and Kevin Van Geem. 2022. “A Comprehensive Experimental Investigation of Plastic Waste Pyrolysis Oil Quality and Its Dependence on the Plastic Waste Composition.” FUEL PROCESSING TECHNOLOGY 227. https://doi.org/10.1016/j.fuproc.2021.107090.
Chicago author-date (all authors)
Kusenberg, Marvin, Azd Zayoud, Martijn Roosen, Hang Dao Thi, Mehrdad Seifali Abbasabadi, Andreas Eschenbacher, Uros Kresovic, Steven De Meester, and Kevin Van Geem. 2022. “A Comprehensive Experimental Investigation of Plastic Waste Pyrolysis Oil Quality and Its Dependence on the Plastic Waste Composition.” FUEL PROCESSING TECHNOLOGY 227. doi:10.1016/j.fuproc.2021.107090.
Vancouver
1.
Kusenberg M, Zayoud A, Roosen M, Dao Thi H, Seifali Abbasabadi M, Eschenbacher A, et al. A comprehensive experimental investigation of plastic waste pyrolysis oil quality and its dependence on the plastic waste composition. FUEL PROCESSING TECHNOLOGY. 2022;227.
IEEE
[1]
M. Kusenberg et al., “A comprehensive experimental investigation of plastic waste pyrolysis oil quality and its dependence on the plastic waste composition,” FUEL PROCESSING TECHNOLOGY, vol. 227, 2022.
@article{8729815,
  abstract     = {{Pyrolysis of plastic packaging waste yields a liquid product that can be processed in steam crackers producing light olefins and hence closing the loop towards new virgin plastics. However, there is a lack of knowledge on how the plastic waste composition affects the pyrolysis oil quality regarding hydrocarbon composition and contaminant concentrations. The associated uncertainty is a key reason why thermochemical recycling of contaminated plastic waste is not yet industrially established. In this study, post-consumer plastic packaging waste fractions, namely mixed polyolefins (MPO), polyethylene (PE), and polypropylene (PP) were processed in a continuous pilot-scale pyrolysis unit and the pyrolysis oils subsequently characterized using advanced analytical techniques such as two-dimensional gas chromatography. Substantial amounts of branched olefins (-63 wt%) and diolefins (-20 wt%) were detected in the pyrolysis oil of PP-rich waste, while PE-rich waste produced high amounts of linear paraffins (-34 wt%) and olefins (-26 wt%). Furthermore, significant amounts of nitrogen, oxygen, chlorine, iron, sodium and silicon were detected in the pyrolysis oils exceeding feedstock specifications for industrial steam crackers by orders of magnitude. The results show that next to improved waste sorting and separation processes, pre-and post-treatment techniques are required to produce pyrolysis products suitable for chemical processing.}},
  articleno    = {{107090}},
  author       = {{Kusenberg, Marvin and Zayoud, Azd and Roosen, Martijn and Dao Thi, Hang and Seifali Abbasabadi, Mehrdad and Eschenbacher, Andreas and Kresovic, Uros and De Meester, Steven and Van Geem, Kevin}},
  issn         = {{0378-3820}},
  journal      = {{FUEL PROCESSING TECHNOLOGY}},
  keywords     = {{Energy Engineering and Power Technology,Fuel Technology,General Chemical Engineering,Thermochemical recycling,Plastic waste,Pyrolysis,Contaminants,Two-dimensional gas chromatography,Steam cracking,GC X GC,CATALYTIC PYROLYSIS,THERMAL-CRACKING,PACKAGING WASTE,RELATIVE RATES,BOILING POINTS,STEAM CRACKING,COKE FORMATION,HYDROCARBONS,DEHYDROCHLORINATION}},
  language     = {{eng}},
  pages        = {{14}},
  title        = {{A comprehensive experimental investigation of plastic waste pyrolysis oil quality and its dependence on the plastic waste composition}},
  url          = {{http://dx.doi.org/10.1016/j.fuproc.2021.107090}},
  volume       = {{227}},
  year         = {{2022}},
}

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