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Abstract
To reduce the energy use and emissions in the transport sector, electric vehicles are typically proposed as (part of) the solution. Power electronics are an essential part of electrical drivetrains for electric vehicle applications. Due to the high power density of these components, active cooling is a necessity to avoid overheating of the power electronic components. This study experimentally investigates two-phase cooling of an inverter base plate with a dielectric fluid (Novec 649). An Infineon inverter for a power range of 20 kW to 30kW is used in the experiments, where the base plat is horizontally in contact with a reservoir of dielectric fluid. Heat fluxes ranging from 6 kW/m² to 21 kW/m² were realised, which resulted in surface superheat temperatures of 8 °C to 15 °C. The fluid saturation temperature was varied in three levels (41 °C, 46 °C, 51 °C). Next to the surface temperature, the inverter substrate temperature was measured to evaluate the heat transfer path from the inverter substrate to the cooling fluid. The measurements show that for the low heat dissipation rates tested in this study, the substrate temperature reaches a maximal value of 70 °C. Extrapolation of the measurements to higher heat fluxes shows that the method is also feasible for medium loads, but that at the highest loads the heat flux will reach the critical heat flux which will result in overheating.
Keywords
Power electronics, Two-phase cooling, Pool boiling

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Citation

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MLA
T’Jollyn, Ilya, et al. “Experimental Study of Inverter Base Plate Cooling with Two-Phase Pool Boiling.” 33rd International Conference on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy Systems (ECOS 2020), edited by R. Yokoyama, ECOS 2020 Organizing Committee, 2020, pp. 83–91.
APA
T’Jollyn, I., Nonneman, J., Hallemans, L., Ravyts, S., Driesen, J., & De Paepe, M. (2020). Experimental study of inverter base plate cooling with two-phase pool boiling. In R. Yokoyama (Ed.), 33rd International Conference on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy Systems (ECOS 2020) (pp. 83–91). Osaka, Japan: ECOS 2020 Organizing Committee.
Chicago author-date
T’Jollyn, Ilya, Jasper Nonneman, Leonie Hallemans, Simon Ravyts, Johan Driesen, and Michel De Paepe. 2020. “Experimental Study of Inverter Base Plate Cooling with Two-Phase Pool Boiling.” In 33rd International Conference on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy Systems (ECOS 2020), edited by R. Yokoyama, 83–91. Osaka, Japan: ECOS 2020 Organizing Committee.
Chicago author-date (all authors)
T’Jollyn, Ilya, Jasper Nonneman, Leonie Hallemans, Simon Ravyts, Johan Driesen, and Michel De Paepe. 2020. “Experimental Study of Inverter Base Plate Cooling with Two-Phase Pool Boiling.” In 33rd International Conference on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy Systems (ECOS 2020), ed by. R. Yokoyama, 83–91. Osaka, Japan: ECOS 2020 Organizing Committee.
Vancouver
1.
T’Jollyn I, Nonneman J, Hallemans L, Ravyts S, Driesen J, De Paepe M. Experimental study of inverter base plate cooling with two-phase pool boiling. In: Yokoyama R, editor. 33rd International Conference on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy Systems (ECOS 2020). Osaka, Japan: ECOS 2020 Organizing Committee; 2020. p. 83–91.
IEEE
[1]
I. T’Jollyn, J. Nonneman, L. Hallemans, S. Ravyts, J. Driesen, and M. De Paepe, “Experimental study of inverter base plate cooling with two-phase pool boiling,” in 33rd International Conference on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy Systems (ECOS 2020), Osaka, Japan, 2020, pp. 83–91.
@inproceedings{8672355,
  abstract     = {{To reduce the energy use and emissions in the transport sector, electric vehicles are typically proposed as (part of) the solution. Power electronics are an essential part of electrical drivetrains for electric vehicle applications. Due to the high power density of these components, active cooling is a necessity to avoid overheating of the power electronic components. This study experimentally investigates two-phase cooling of an inverter base plate with a dielectric fluid (Novec 649). An Infineon inverter for a power range of 20 kW to 30kW is used in the experiments, where the base plat is horizontally in contact with a reservoir of dielectric fluid. Heat fluxes ranging from 6 kW/m² to 21 kW/m² were realised, which resulted in surface superheat temperatures of 8 °C to 15 °C. The fluid saturation temperature was varied in three levels (41 °C, 46 °C, 51 °C). Next to the surface temperature, the inverter substrate temperature was measured to evaluate the heat transfer path from the inverter substrate to the cooling fluid. The measurements show that for the low heat dissipation rates tested in this study, the substrate temperature reaches a maximal value of 70 °C. Extrapolation of the measurements to higher heat fluxes shows that the method is also feasible for medium loads, but that at the highest loads the heat flux will reach the critical heat flux which will result in overheating.}},
  author       = {{T'Jollyn, Ilya and Nonneman, Jasper and Hallemans, Leonie and Ravyts, Simon and Driesen, Johan and De Paepe, Michel}},
  booktitle    = {{33rd International Conference on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy Systems (ECOS 2020)}},
  editor       = {{Yokoyama, R.}},
  isbn         = {{9781713814061}},
  keywords     = {{Power electronics,Two-phase cooling,Pool boiling}},
  language     = {{eng}},
  location     = {{Osaka, Japan}},
  pages        = {{83--91}},
  publisher    = {{ECOS 2020 Organizing Committee}},
  title        = {{Experimental study of inverter base plate cooling with two-phase pool boiling}},
  year         = {{2020}},
}