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Enhancing the order picking process through a new storage assignment strategy in forward-reserve area

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Abstract
This paper reexamines the order picking process in a warehouse facing the challenges that e-commerce brings about and which are characterised by a very large number of small sized orders and returns. Implementing effective storage assignment strategies combined with efficient batching, in this context, is very fundamental to keep the warehouse’s responsiveness and order completion times up to the standards. This paper investigates a new storage assignment strategy, initially implemented by a large shoes and footwear wholesaler, to enhance the performance of the order picking process in its warehouses. The impact of this new storage assignment strategy on the performance of the order picking process is analysed via simulation. The performance of the system, measured in terms of total picking time as well as order lead time while taking congestion into account, is compared to the cases where conventional storage assignment strategies are implemented. A full factorial design is set up and the simulation output is statistically analysed. The results of this analysis are reported and thoroughly discussed. Attending to the results, the proposed strategy presents a remarkable potential to shorten total picking travel distances and order completion time and consequently customer satisfaction.
Keywords
Warehousing, order picking process, storage assignment, forward-reserve area, DEV simulation

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MLA
Bahrami, Behnam, et al. “Enhancing the Order Picking Process through a New Storage Assignment Strategy in Forward-Reserve Area.” INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH, vol. 57, no. 21, 2019, pp. 6593–614.
APA
Bahrami, B., Aghezzaf, E.-H., & Limère, V. (2019). Enhancing the order picking process through a new storage assignment strategy in forward-reserve area. INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH, 57(21), 6593–6614.
Chicago author-date
Bahrami, Behnam, El-Houssaine Aghezzaf, and Veronique Limère. 2019. “Enhancing the Order Picking Process through a New Storage Assignment Strategy in Forward-Reserve Area.” INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH 57 (21): 6593–6614.
Chicago author-date (all authors)
Bahrami, Behnam, El-Houssaine Aghezzaf, and Veronique Limère. 2019. “Enhancing the Order Picking Process through a New Storage Assignment Strategy in Forward-Reserve Area.” INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH 57 (21): 6593–6614.
Vancouver
1.
Bahrami B, Aghezzaf E-H, Limère V. Enhancing the order picking process through a new storage assignment strategy in forward-reserve area. INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH. 2019;57(21):6593–614.
IEEE
[1]
B. Bahrami, E.-H. Aghezzaf, and V. Limère, “Enhancing the order picking process through a new storage assignment strategy in forward-reserve area,” INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH, vol. 57, no. 21, pp. 6593–6614, 2019.
@article{8598959,
  abstract     = {This paper reexamines the order picking process in a warehouse facing the challenges that e-commerce brings about and which are characterised by a very large number of small sized orders and returns. Implementing effective storage assignment strategies combined with efficient batching, in this context, is very fundamental to keep the warehouse’s responsiveness and order completion times up to the standards. This paper investigates a new storage assignment strategy, initially implemented by a large shoes and footwear wholesaler, to enhance the performance of the order picking process in its warehouses. The impact of this new storage assignment strategy on the performance of the order picking process is analysed via simulation. The performance of the system, measured in terms of total picking time as well as order lead time while taking congestion into account, is compared to the cases where conventional storage assignment strategies are implemented. A full factorial design is set up and the simulation output is statistically analysed. The results of this analysis are reported and thoroughly discussed. Attending to the results, the proposed strategy presents a remarkable potential to shorten total picking travel distances and order completion time and consequently customer satisfaction.},
  author       = {Bahrami, Behnam and Aghezzaf, El-Houssaine and Limère, Veronique},
  issn         = {0020-7543},
  journal      = {INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH},
  keywords     = {Warehousing,order picking process,storage assignment,forward-reserve area,DEV simulation},
  language     = {eng},
  number       = {21},
  pages        = {6593--6614},
  title        = {Enhancing the order picking process through a new storage assignment strategy in forward-reserve area},
  url          = {http://dx.doi.org/10.1080/00207543.2019.1567953},
  volume       = {57},
  year         = {2019},
}

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