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Synchronizing production and delivery in flow shops with time-of-use electricity pricing

(2025) ANNALS OF OPERATIONS RESEARCH. 345(1). p.371-403
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Abstract
Manufacturing supply chains (SC) shift from traditional make-to-stock systems to make-to-order (MTO) systems in order to coordinate the production and distribution of complex and highly customized products. Despite the need for advanced scheduling approaches when coordinating such MTO-based SCs, there is little research focussing on practical settings that include variable processing speeds, sequence-dependent setup times (SDST) and time-of-use (TOU) electricity prices. However, these settings are important since they influence the energy consumption and the associated electricity costs have an impact on the decision-making process. Furthermore, there is also an increasing concern regarding green production in manufacturing such that the energy consumption cannot be ignored in decision making. In this study, we investigate a bi-objective energy-efficient permutation flow shop scheduling problem in MTO-based SC (EPFSPSC) with the conjoint objectives of minimising the cost of inventory, delivery, tardiness and electricity costs for production. In order to solve this problem, a genetic algorithm-based memetic algorithm is proposed and its effectiveness is demonstrated against a well-known benchmark approach. This research aims to assist production managers in making integrated production and distribution decisions, while simultaneously considering all associated costs and ensuring green manufacturing.
Keywords
Flow shop scheduling, Supply chain, Batch delivery, Electricity tariff, Memetic algorithm

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MLA
Rahman, Humyun Fuad, et al. “Synchronizing Production and Delivery in Flow Shops with Time-of-Use Electricity Pricing.” ANNALS OF OPERATIONS RESEARCH, vol. 345, no. 1, 2025, pp. 371–403, doi:10.1007/s10479-024-06430-6.
APA
Rahman, H. F., Servranckx, T., Chakrabortty, R. K., Vanhoucke, M., & El Sawah, S. (2025). Synchronizing production and delivery in flow shops with time-of-use electricity pricing. ANNALS OF OPERATIONS RESEARCH, 345(1), 371–403. https://doi.org/10.1007/s10479-024-06430-6
Chicago author-date
Rahman, Humyun Fuad, Tom Servranckx, Ripon K. Chakrabortty, Mario Vanhoucke, and Sondoss El Sawah. 2025. “Synchronizing Production and Delivery in Flow Shops with Time-of-Use Electricity Pricing.” ANNALS OF OPERATIONS RESEARCH 345 (1): 371–403. https://doi.org/10.1007/s10479-024-06430-6.
Chicago author-date (all authors)
Rahman, Humyun Fuad, Tom Servranckx, Ripon K. Chakrabortty, Mario Vanhoucke, and Sondoss El Sawah. 2025. “Synchronizing Production and Delivery in Flow Shops with Time-of-Use Electricity Pricing.” ANNALS OF OPERATIONS RESEARCH 345 (1): 371–403. doi:10.1007/s10479-024-06430-6.
Vancouver
1.
Rahman HF, Servranckx T, Chakrabortty RK, Vanhoucke M, El Sawah S. Synchronizing production and delivery in flow shops with time-of-use electricity pricing. ANNALS OF OPERATIONS RESEARCH. 2025;345(1):371–403.
IEEE
[1]
H. F. Rahman, T. Servranckx, R. K. Chakrabortty, M. Vanhoucke, and S. El Sawah, “Synchronizing production and delivery in flow shops with time-of-use electricity pricing,” ANNALS OF OPERATIONS RESEARCH, vol. 345, no. 1, pp. 371–403, 2025.
@article{01JKZSSXAGRF0VAXRQ97YE0ED8,
  abstract     = {{Manufacturing supply chains (SC) shift from traditional make-to-stock systems to make-to-order (MTO) systems in order to coordinate the production and distribution of complex and highly customized products. Despite the need for advanced scheduling approaches when coordinating such MTO-based SCs, there is little research focussing on practical settings that include variable processing speeds, sequence-dependent setup times (SDST) and time-of-use (TOU) electricity prices. However, these settings are important since they influence the energy consumption and the associated electricity costs have an impact on the decision-making process. Furthermore, there is also an increasing concern regarding green production in manufacturing such that the energy consumption cannot be ignored in decision making. In this study, we investigate a bi-objective energy-efficient permutation flow shop scheduling problem in MTO-based SC (EPFSPSC) with the conjoint objectives of minimising the cost of inventory, delivery, tardiness and electricity costs for production. In order to solve this problem, a genetic algorithm-based memetic algorithm is proposed and its effectiveness is demonstrated against a well-known benchmark approach. This research aims to assist production managers in making integrated production and distribution decisions, while simultaneously considering all associated costs and ensuring green manufacturing.}},
  author       = {{Rahman, Humyun Fuad and Servranckx, Tom and Chakrabortty, Ripon K. and Vanhoucke, Mario and El Sawah, Sondoss}},
  issn         = {{0254-5330}},
  journal      = {{ANNALS OF OPERATIONS RESEARCH}},
  keywords     = {{Flow shop scheduling,Supply chain,Batch delivery,Electricity tariff,Memetic algorithm}},
  language     = {{eng}},
  number       = {{1}},
  pages        = {{371--403}},
  title        = {{Synchronizing production and delivery in flow shops with time-of-use electricity pricing}},
  url          = {{http://doi.org/10.1007/s10479-024-06430-6}},
  volume       = {{345}},
  year         = {{2025}},
}

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