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Decarbonizing the lime-based construction materials industry : a practical guide for cradle-to-gate life-cycle inventory

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Abstract
This paper presents an integral parametrized framework to calculate the life-cycle inventory (LCI) in lime-based construction materials manufacturing, utilized for implementing decarbonization strategies in the LCI. The calcination operation is identified as the main source of CO2 emissions, with 0.79 tCO2/t CaO being inevitable (65 % of total emissions). Kiln fuel combustion contributes up to 35 % to emissions. Decarbonization strategies are ranked as: carbon capture, carbon direct avoidance, and circular economy. Parallel Flow Regenerative Kilns result in 40 % lower energy consumption compared to Long Rotary Kilns. Substituting lignite with natural gas can reduce emissions by up to 17 %. Direct CO2 separation from calcite decomposition, coupled with thermal energy recovery, can capture 65 % of the CO2 emitted, reducing kiln energy consumption by 15 % and CO2 emissions from fuel combustion by 13 %. The high purity of captured CO2 offers potential for future use as a valuable by-product. Supplementary raw materials in lime-based binder production have limited effects on CO2 emissions due to unavoidable emissions from calcite decomposition. The proposed process-oriented parametric methodology empowers Life Cycle Assessment practitioners, reducing reliance on generic databases for rigorous and transparent inventory calculations.
Keywords
Sustainability, Lime-based materials, Life cycle inventory, Process-oriented methodology, Circular economy, ENVIRONMENTAL PERFORMANCE, CEMENT, SLUDGE, MORTAR, CONCRETE, LCA, OPTIMIZATION, VALORIZATION, ADSORBENTS, PHASE

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Citation

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MLA
Laveglia, Agustin, et al. “Decarbonizing the Lime-Based Construction Materials Industry : A Practical Guide for Cradle-to-Gate Life-Cycle Inventory.” SUSTAINABLE PRODUCTION AND CONSUMPTION, vol. 40, 2023, pp. 194–209, doi:10.1016/j.spc.2023.06.021.
APA
Laveglia, A., Ukrainczyk, N., De Belie, N., & Koenders, E. (2023). Decarbonizing the lime-based construction materials industry : a practical guide for cradle-to-gate life-cycle inventory. SUSTAINABLE PRODUCTION AND CONSUMPTION, 40, 194–209. https://doi.org/10.1016/j.spc.2023.06.021
Chicago author-date
Laveglia, Agustin, Neven Ukrainczyk, Nele De Belie, and Eddie Koenders. 2023. “Decarbonizing the Lime-Based Construction Materials Industry : A Practical Guide for Cradle-to-Gate Life-Cycle Inventory.” SUSTAINABLE PRODUCTION AND CONSUMPTION 40: 194–209. https://doi.org/10.1016/j.spc.2023.06.021.
Chicago author-date (all authors)
Laveglia, Agustin, Neven Ukrainczyk, Nele De Belie, and Eddie Koenders. 2023. “Decarbonizing the Lime-Based Construction Materials Industry : A Practical Guide for Cradle-to-Gate Life-Cycle Inventory.” SUSTAINABLE PRODUCTION AND CONSUMPTION 40: 194–209. doi:10.1016/j.spc.2023.06.021.
Vancouver
1.
Laveglia A, Ukrainczyk N, De Belie N, Koenders E. Decarbonizing the lime-based construction materials industry : a practical guide for cradle-to-gate life-cycle inventory. SUSTAINABLE PRODUCTION AND CONSUMPTION. 2023;40:194–209.
IEEE
[1]
A. Laveglia, N. Ukrainczyk, N. De Belie, and E. Koenders, “Decarbonizing the lime-based construction materials industry : a practical guide for cradle-to-gate life-cycle inventory,” SUSTAINABLE PRODUCTION AND CONSUMPTION, vol. 40, pp. 194–209, 2023.
@article{01J00QH933VMYRDK3WGSJWFEQT,
  abstract     = {{This paper presents an integral parametrized framework to calculate the life-cycle inventory (LCI) in lime-based construction materials manufacturing, utilized for implementing decarbonization strategies in the LCI. The calcination operation is identified as the main source of CO2 emissions, with 0.79 tCO2/t CaO being inevitable (65 % of total emissions). Kiln fuel combustion contributes up to 35 % to emissions. Decarbonization strategies are ranked as: carbon capture, carbon direct avoidance, and circular economy. Parallel Flow Regenerative Kilns result in 40 % lower energy consumption compared to Long Rotary Kilns. Substituting lignite with natural gas can reduce emissions by up to 17 %. Direct CO2 separation from calcite decomposition, coupled with thermal energy recovery, can capture 65 % of the CO2 emitted, reducing kiln energy consumption by 15 % and CO2 emissions from fuel combustion by 13 %. The high purity of captured CO2 offers potential for future use as a valuable by-product. Supplementary raw materials in lime-based binder production have limited effects on CO2 emissions due to unavoidable emissions from calcite decomposition. The proposed process-oriented parametric methodology empowers Life Cycle Assessment practitioners, reducing reliance on generic databases for rigorous and transparent inventory calculations.}},
  author       = {{Laveglia, Agustin and  Ukrainczyk, Neven and De Belie, Nele and  Koenders, Eddie}},
  issn         = {{2352-5509}},
  journal      = {{SUSTAINABLE PRODUCTION AND CONSUMPTION}},
  keywords     = {{Sustainability,Lime-based materials,Life cycle inventory,Process-oriented methodology,Circular economy,ENVIRONMENTAL PERFORMANCE,CEMENT,SLUDGE,MORTAR,CONCRETE,LCA,OPTIMIZATION,VALORIZATION,ADSORBENTS,PHASE}},
  language     = {{eng}},
  pages        = {{194--209}},
  title        = {{Decarbonizing the lime-based construction materials industry : a practical guide for cradle-to-gate life-cycle inventory}},
  url          = {{http://doi.org/10.1016/j.spc.2023.06.021}},
  volume       = {{40}},
  year         = {{2023}},
}

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