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Digital image correlation for measuring full-field residual stresses in wire and arc additive manufactured components

(2023) MATERIALS. 16(4).
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Abstract
This study aims to demonstrate the capability of the digital image correlation (DIC) technique for evaluating full-field residual stresses in wire and arc additive manufactured (WAAM) components. Investigations were carried out on WAAM steel parts (wall deposited on a substrate) with two different wall heights: 24 mm and 48 mm. Mild steel solid wire AWS ER70S-6 was used to print WAAM walls on substrates that were rigidly clamped to H-profiles. DIC was used to monitor the bending deformation of WAAM parts during unclamping from the H-profiles, and residual stresses were calculated from the strain field captured during unclamping. Residual stresses determined from the proposed DIC-based method were verified with an analytical model and validated by the results from established residual stress measurement techniques, i.e., the contour method and X-ray diffraction.
Keywords
General Materials Science, X-ray diffraction, wire plus arc additive manufacturing, residual stresses, digital image correlation, contour method, additive manufacturing

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MLA
Boruah, Dibakor, et al. “Digital Image Correlation for Measuring Full-Field Residual Stresses in Wire and Arc Additive Manufactured Components.” MATERIALS, vol. 16, no. 4, MDPI AG, 2023, doi:10.3390/ma16041702.
APA
Boruah, D., Dewagtere, N., Ahmad, B., Nunes, R., Tacq, J., Zhang, X., … De Waele, W. (2023). Digital image correlation for measuring full-field residual stresses in wire and arc additive manufactured components. MATERIALS, 16(4). https://doi.org/10.3390/ma16041702
Chicago author-date
Boruah, Dibakor, Nele Dewagtere, Bilal Ahmad, Rafael Nunes, Jeroen Tacq, Xiang Zhang, Hua Guo, Wim Verlinde, and Wim De Waele. 2023. “Digital Image Correlation for Measuring Full-Field Residual Stresses in Wire and Arc Additive Manufactured Components.” MATERIALS 16 (4). https://doi.org/10.3390/ma16041702.
Chicago author-date (all authors)
Boruah, Dibakor, Nele Dewagtere, Bilal Ahmad, Rafael Nunes, Jeroen Tacq, Xiang Zhang, Hua Guo, Wim Verlinde, and Wim De Waele. 2023. “Digital Image Correlation for Measuring Full-Field Residual Stresses in Wire and Arc Additive Manufactured Components.” MATERIALS 16 (4). doi:10.3390/ma16041702.
Vancouver
1.
Boruah D, Dewagtere N, Ahmad B, Nunes R, Tacq J, Zhang X, et al. Digital image correlation for measuring full-field residual stresses in wire and arc additive manufactured components. MATERIALS. 2023;16(4).
IEEE
[1]
D. Boruah et al., “Digital image correlation for measuring full-field residual stresses in wire and arc additive manufactured components,” MATERIALS, vol. 16, no. 4, 2023.
@article{01GSWRXP2M7W9HHJ28AVE2WMX6,
  abstract     = {{This study aims to demonstrate the capability of the digital image correlation (DIC) technique for evaluating full-field residual stresses in wire and arc additive manufactured (WAAM) components. Investigations were carried out on WAAM steel parts (wall deposited on a substrate) with two different wall heights: 24 mm and 48 mm. Mild steel solid wire AWS ER70S-6 was used to print WAAM walls on substrates that were rigidly clamped to H-profiles. DIC was used to monitor the bending deformation of WAAM parts during unclamping from the H-profiles, and residual stresses were calculated from the strain field captured during unclamping. Residual stresses determined from the proposed DIC-based method were verified with an analytical model and validated by the results from established residual stress measurement techniques, i.e., the contour method and X-ray diffraction.}},
  articleno    = {{1702}},
  author       = {{Boruah, Dibakor and Dewagtere, Nele and Ahmad, Bilal and Nunes, Rafael and Tacq, Jeroen and Zhang, Xiang and Guo, Hua and Verlinde, Wim and De Waele, Wim}},
  issn         = {{1996-1944}},
  journal      = {{MATERIALS}},
  keywords     = {{General Materials Science,X-ray diffraction,wire plus arc additive manufacturing,residual stresses,digital image correlation,contour method,additive manufacturing}},
  language     = {{eng}},
  number       = {{4}},
  pages        = {{19}},
  publisher    = {{MDPI AG}},
  title        = {{Digital image correlation for measuring full-field residual stresses in wire and arc additive manufactured components}},
  url          = {{http://doi.org/10.3390/ma16041702}},
  volume       = {{16}},
  year         = {{2023}},
}

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